Pipework & Brazing (CITB J05)
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Pipework & Brazing (CITB J05):
The CITB J05 Pipework & Brazing Course is a practically based course but includes the required training in health & safety areas to enable candidates to competently carry out the correct brazing techniques.
The British Refrigeration Association has set the criteria for the pipework & brazing practical assessment hence this approved industry standards is strictly adhered to ensure the workmanship and that best practices are shown and achieved.
1. General Safety and Compliance:
• General Duties of Employers
• General Duties of Employees
• Control of Substances Hazardous to Health Regulations 1988 (COSHH)
• Protection Against Burns from Flames and Sparks
• Protection from Fumes
• Transport
• Storage
• Safety
• Gas Cylinders in Fires
• Pressure Regulation Compliance;
2. Refrigeration Pipework Installation:
• Introduction
• Copper Tubing
• Soft Drawn
• Hard Drawn
• Cutting Copper Tubing
• Bending Copper Tubing
• Flared Connections
• Swaged Joint
• Fittings
• Installation Planning
• Pre-Site Checks
• Pre-Installation Checks;
3. Oxy-acetylene Equipment:
• Cylinder Safety Precautions
• Acetylene
• Explosion Risks
• Oxygen
• Gas Pressure Regulators
• High Pressure Blowpipe
• Backfires and Flashbacks
• General Preparations
• Setting the Gas Pressures
• Lighting the Blowpipe
• To Shut Down the Plant
• Blowpipe Flame
• The Neutral Flame
• The Carburizing Flame
• The Oxidising Flame
• Power to the Flame
• Brazing Alloys;
4. Brazing and Testing Techniques:
• Cutting and Fitting
• Cleaning
• Proper Fluxing
• Assembling and Supporting
• Purging System with Dry Nitrogen
• Heating and Flowing the Alloy
• Cleaning After Brazing
• Points to Remember
• Caution
• Pressure Testing
• Destructive Testing;
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The CITB J05 Pipework & Brazing course is essential for all personnel who wish to be trained and certified competent in pipework & brazing and compliant with:
• Pressure Equipment Regulations 1999
• Pressure Equipment Directive 97/23/EC
• Pressure Systems Safety Regulation 2000 (PSSR2000);
To provide training and assessment for:
• CITB J05 Pipework & Brazing certificate;
To provide understanding and training for:
• Pressure Regulations 1999
• Pressure Equipment Directive 97/23/EC
• Pressure Systems Safety Regulation 2000 (PSSR2000) for pipework & brazing
• Compliance with Air-Conditioning and Refrigeration industry standards;
To provide:
• Competence evidence for appropriate skill cards;
